D.2 Types of Joining Processes
Joining Processes can be classified in two different ways as given below.
“Joining program” is an atomic process to perform a joining operation.
“Combined process” is a group of joining processes to perform combination of various sub-processes.
D.2.1 Joining Program or Atomic Process
Joining program is the lowest level of description to perform a specific joint where it is autonomously managed by the system.
Example: It is executed from the trigger press until the joining operation is completed.
A “single result” is generated for each execution of a joining program.
D.2.2 Combined Process
On the most abstract level, everything, except the atomic process, is just grouping operations together in different ways in many different layers when assembling a product. This requires a flexible model for different customer needs with respect to process control.
A combined process can be any of the following:
A “Job” is a collection of sub-processes which could also include a sub-job.
A “Batch Process” is a “Job” where all the operations are atomic and use the same joining program, and the operations are executed sequentially.
Example: The process of sequential assembly of two or more joints using the same program.
A “Synchronized Process (Sync)” is a “Job” where all the operations are executed in parallel by separate tools (spindles).
Example: In a fixtured system which consists of multiple spindles, the PLC sends a synchronized process to the Joining Process Controller to manage which spindles should run. When the execution is completed, then a combined result is sent back to the PLC.
A “Stitching Process” is a “Job” where several “Synchronized Processes” are done in a sequence.