Wire Harness Manufacturing OPC UA DataTypes – OPC UA for Wire Harness Manufacturing

12 Wire Harness Manufacturing OPC UA DataTypes

12.1 Process related DataTypes

12.1.1 Overview

This section contains all DataTypes related to a process.

12.1.2 ProcessInputDataType

This structure contains information that is needed for all processes. Subtypes may add process-specific fields. The structure is defined in Table 52.

Table 52 – ProcessInputDataType Structure (with field that allows subtypes)

Name	Type	Description	Allow Subtypes
ProcessInputDataType	structure	Subtype of 0:Structure defined in OPC 10000-3.
ToolType	0:String[1]	Indicates the ideal process module or the preferred tool (e.g., the part version).	False
ProcessDescription	0:String[1]	A detailed explanation of the process, outlining its purpose, scope, and implementation steps.	False
id	0:TrimmedString	A unique identifier for the process, used for tracking and reference purposes.	False

Its representation in the AddressSpace is defined in Table 53.

Table 53 – ProcessInputDataType definition

Attribute		Value
BrowseName		ProcessInputDataType
IsAbstract		True

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the 0:Structure defined in OPC 10000-3.

Conformance Units
WireHarness ProcessInputType

12.1.3 CrimpInputDataType

This structure contains information needed for the crimping process. The structure is defined in Table 54.

Table 54 – CrimpInputDataType Structure (with field that allows subtypes)

Name	Type	Description	Allow Subtypes
CrimpInputDataType	structure	Subtype of ProcessInputDataType defined in this specification.
ReferencedElement	7:WireMountingIdDataType	References the product element for which this process is defined.	False
VerifyCrimpHeight	0:Boolean[1]	If set, the NominalCrimpHeight must be measured and returned during the verify and learn process, and the ActualCrimpHeight will be sent back.	False
VerifyCrimpWidth	0:Boolean[1]	If set, the NominalCrimpWidth must be measured and returned during the verify and learn process, and the ActualCrimpWidth will be sent back.	False
VerifyInsulationCrimpHeight	0:Boolean[1]	If set, the NominalInsulationCrimpHeight must be measured and returned during the verify and learn process, and the ActualInsulationCrimpHeight will be sent back.	False
VerifyInsulationCrimpWidth	0:Boolean[1]	If set, the NominalInsulationCrimpWidth must be measured and returned during the verify and learn process, and the ActualInsulationCrimpWidth will be sent back.	False
VerifyPullOutForce	0:Boolean[1]	If set, the PullOutForce must be measured and will be sent back.	False
CrimpForceMonitoring	0:Boolean[1]	If set, the CrimpForce is monitored.	False

Its representation in the AddressSpace is defined in Table 55.

Table 55 – CrimpInputDataType definition

Attribute		Value
BrowseName		CrimpInputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessInputDataType defined in this specification.

Conformance Units
WireHarness CrimpInputDataType

12.1.4 CutInputDataType

This structure contains information needed for the cut process. The structure is defined in Table 56.

Table 56 – CutInputDataType Structure (with field that allows subtypes)

Name	Type	Description	Allow Subtypes
CutInputDataType	structure	Subtype of ProcessInputDataType defined in this specification.
ReferencedElement	7:WireElementReferenceIdDataType	References the product element for which this process is defined.	False
VerifyWireLength	0:Boolean[1]	The operator must verify the length of the wire	False

Its representation in the AddressSpace is defined in Table 57.

Table 57 – CutInputDataType definition

Attribute		Value
BrowseName		CutInputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessInputDataType defined in this specification.

Conformance Units
WireHarness CutInputDataType

12.1.5 SealInputDataType

This structure contains information needed for the seal process. The structure is defined in Table 58.

Table 58 – SealInputDataType Structure (with field that allows subtypes)

Name	Type	Description	Allow Subtypes
SealInputDataType	structure	Subtype of ProcessInputDataType defined in this specification.
ReferencedElement	7:WireMountingIdDataType	References the product element for which this process is defined.	False
MonitorSealPosition	0:Boolean[1]	Triggers if the position should be monitored and the result returned.	False

Its representation in the AddressSpace is defined in Table 59.

Table 59 – SealInputDataType definition

Attribute		Value
BrowseName		SealInputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessInputDataType defined in this specification.

Conformance Units
WireHarness SealInputDataType

12.1.6 StripInputDataType

This structure contains information needed for the strip process. The structure is defined in Table 60.

Table 60 – StripInputDataType Structure (with field that allows subtypes)

Name	Type	Description	Optional
StripInputDataType	structure	Subtype of ProcessInputDataType defined in this specification.
ReferencedElement	7:WireEndIdDataType	References the product element for which this process is defined.	False
StrippingLengthMonitoring	0:Boolean[1]	The operator must monitor the length of the strip.	False

Its representation in the AddressSpace is defined in Table 61.

Table 61 – StripInputDataType definition

Attribute		Value
BrowseName		StripInputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessInputDataType defined in this specification.

Conformance Units
WireHarness StripInputDataType

12.2 Process result related DataTypes

12.2.1 Overview

This section contains all DataTypes related to a Part.

12.2.2 ProcessOutputDataType

This structure contains general result information for a process. Subtypes can add additional fields for process-specific output. This type can also be used by processes with no process-specific output. The structure is defined in Table 62.

The subtypes of the ProcessOutputDataType are used in the ResultData field of the ResultDataType.

If the ProcessOutputDataType (or a subtype of it) is used in the context of the ResultDataType, the ResultEvaluation must be used for the overall result.

Table 62 – ProcessOutputDataType Structure

Name	Type	Description	Allow Subtypes
ProcessOutputDataType	structure	Subtype of the 0:Structure defined in OPC 10000-3.
ToolInstance	String	The actual serial number of the process module or tool (process module or tool), identifying the specific equipment used in the process.	False

Its representation in the AddressSpace is defined in Table 63.

Table 63 – ProcessOutputDataType definition

Attribute		Value
BrowseName		ProcessOutputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the 0:Structure defined in OPC 10000-3.

Conformance Units
WireHarness ProcessOutputType

12.2.3 ForceCurvePointDataType

This structure provides a data point for a curve. The structure is defined in Table 66.

Note: This DataTypes is simillar tot he XVType but use only UInt32 for smaller memory storage

Table 64 – ForceCurvePointDataType Structure (with field that allows subtypes)

Name	Type	Description	Optional
ForceCurvePointDataType	structure	Subtype of the 0:Structure defined in OPC 10000-3.
X	0:UInt32[]	Position on the X axis of this value	False
Value	0:UInt32[]	The value itself	False

Its representation in the AddressSpace is defined in Table 67.

Table 65 – ForceCurveDataType definition

Attribute		Value
BrowseName		ForceCurvePointDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the 0:Structure defined in OPC 10000-3.

Conformance Units
WireHarness CrimpOutputDataType

12.2.4 ForceCurveDataType

This structure provides data for a curve. The structure is defined in Table 66.

Table 66 – ForceCurveDataType Structure (with field that allows subtypes)

Name	Type	Description	Optional
ForceCurveDataType	structure	Subtype of the 0:Structure defined in OPC 10000-3.
Points	ForceCurvePointDataType[]	Contains the points of the curve.	False
EngineeringUnitsX	EUInformation	Contains the units of the x axis	False
EngineeringUnitsValue	EUInformation	Contains the units of the value axis	False

Its representation in the AddressSpace is defined in Table 67.

Table 67 – ForceCurveDataType definition

Attribute		Value
BrowseName		ForceCurveDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the 0:Structure defined in OPC 10000-3.

Conformance Units
WireHarness CrimpOutputDataType

12.2.5 CrimpOutputDataType

This structure contains generated result information from the crimp process. The structure is defined in Table 68.

Table 68 – CrimpOutputDataType Structure

Name	Type	Description	Allow Subtypes
CrimpOutputDataType	structure	Subtype of ProcessOutputDataType defined in this specification.
ActualCrimpHeight	7:NumericalValue[1]	Measured value of the crimp height.	False
ActualCrimpWidth	7:NumericalValue[1]	Measured value of the crimp width.	False
ActualInsulationCrimpHeight	7:NumericalValue[1]	Measured insulation crimp height.	False
ActualCrimpForceCurve	ForceCurveDataType[1]	The actual crimp force curve for each crimp process. The NominalCrimp curve is sent back during the learning process.	False
ActualCrimpPullOutForce	7:NumericalValue[1]	During the learning process, a reference wire will be measured using a destructive test and this value is assumed for the entire job.	False

Its representation in the AddressSpace is defined in Table 69.

Table 69 – CrimpOutputDataType definition

Attribute		Value
BrowseName		CrimpOutputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessOutputDataType defined in this specification.

Conformance Units
WireHarness CrimpOutputDataType

12.2.6 CutOutputDataType

This structure contains generated result information from the cut process. The structure is defined in Table 70.

Table 70 – CutOutputDataType Structure (with field that allows subtypes)

Name	Type	Description	Allow Subtypes
CutOutputDataType	structure	Subtype of CutOutputDataType defined in this specification.
ActualLength	7:NumericalValue[1]	The actual length of the wire.	False

Its representation in the AddressSpace is defined in Table 71.

Table 71 – CutOutputDataType definition

Attribute		Value
BrowseName		CutOutputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessOutputDataType defined in this specification.

Conformance Units
WireHarness CutProcessOutputType

12.2.7 SealOutputDataType

This structure contains generated result information from the seal process. The structure is defined in Table 72.

Table 72 – SealOutputDataType Structure (with field that allows subtypes)

Name	Type	Description	Allow Subtypes
SealOutputDataType	structure	Subtype of ProcessOutputDataType defined in this specification.
ActualPosition	7:NumericalValue[1]	Actual seal position, relative to the cable tip.	False

Its representation in the AddressSpace is defined in Table 73.

Table 73 – SealOutputDataType definition

Attribute		Value
BrowseName		SealOutputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessOutputDataType defined in this specification.

Conformance Units
WireHarness SealOutputDataType

12.2.8 StripOutputDataType

This structure contains generated result information from the strip process. The structure is defined in Table 74.

Table 74 – StripOutputDataType Structure (with field that allows subtypes)

Name	Type	Description	Allow Subtypes
StripOutputDataType	structure	Subtype of ProcessOutputDataType defined in this specification.
ActualStrippingLength	7:NumericalValue[1]	Denotes the length of the wire that has been stripped. This measurement is crucial for subsequent processes and serves as a redundant definition used as an input parameter for strip monitoring processes.	False

Its representation in the AddressSpace is defined in Table 75.

Table 75 – StripOutputDataType definition

Attribute		Value
BrowseName		StripOutputDataType
IsAbstract		False

References	NodeClass		BrowseName	DataType	TypeDefinition	Other
Subtype of the ProcessOutputDataType defined in this specification.

Conformance Units
WireHarness StripOutputDataType