It is assumed that basic concepts of OPC UA information modelling are understood in this specification. This specification will use these concepts to describe the OPC UA for Cranes and Hoists Information Model. For the purposes of this document, the terms and definitions given in OPC 10000-1, OPC 10000-3, OPC 10000-4, OPC 10000-5, OPC 10000-7, OPC 10000-100, OPC 40010-1.

Note that OPC UA terms and terms defined in this specification are italicized in the specification.

3.2.1 Asset Management

The management of the maintenance of physical assets of an organization throughout each asset's lifecycle.

3.2.2

Automatic mode

Control state that allows movements by the controller without intervention by the operator.

3.2.3

Axis

Linear displacement, e.g. travelling, lifting, hoisting, and angular displacement e.g. slewing, traversing. [Source: EN 13001-1]

3.2.4

Cableless Control

Safety of machinery - Requirements for cableless control systems of machinery. [Source: See IEC 62745]

3.2.5

Controller

Controlling unit of one or more motion devices. A controller can be e.g. a specific control cabinet or a PLC.

3.2.6

Crab or hoist traverse mechanism

Drive unit for horizontally moving the crab or hoist. [Source: ISO 4306-1 Cranes - Vocabulary - Part 1: General]

3.2.7

Crane

Crane cyclic action machine intended for the hoisting and moving in space of a load suspended by means of a hook or other load-handling device. [Source: ISO 4306-1 Cranes - Vocabulary - Part 1: General]

3.2.8

Crane Safety States

Set of safety functions and states which are related to a motion device system.

3.2.9

Hoist

Load-lifting mechanism mounted with or without the traverse drive as a single unit. [Source: ISO 4306-1 Cranes - Vocabulary - Part 1: General]

3.2.10

Hoisting mechanism

Drive mechanism for lifting and lowering the load. [Source: ISO 4306-1 Cranes - Vocabulary - Part 1: General]

3.2.11

Manual mode

Control state that allows movements in a non-automatic way for the control by an operator. Operational mode in which the crane is operated by direct human intervention via e. g. push button functions.

3.2.12

Motion Device

A motion device has as least one axis and is designed to move material, parts, tools or specialized devices for the performance of a variety of tasks. Examples are a crane or hoist.

3.2.13

Motion device system

The whole system in which one or more motion devices and one or more controllers are integrated, e. g. a crane or tandem crane system.

3.2.14

Non-fixed load lifting attachments

Lifting attachment which can be fitted directly or indirectly to the hook or any other coupling device of a crane, hoist or manually controlled manipulating device by the user without affecting the integrity of the crane, hoist or manually controlled manipulating device. [Source: ISO 17096, for spreader EN 15056]

3.2.15

Operational mode

Operational mode in which the crane function accomplishes its assigned mission with, partial or without human intervention.

3.2.16

Operator

Person who uses (operates) the crane controls. [Source: ISO 4306-1]

3.2.17

Power train

The composition of switch gears, fuses, transformers, converters, drives, motors, encoders and gears to convert power to motion of one or more axis.

3.2.18

Predictive maintenance

The composition of switch gears, fuses, transformers, converters, drives, motors, encoders and gears to convert power to motion of one or more axis.

3.2.19

Preventive maintenance

Maintenance performed according to a fixed schedule, or according to a prescribed criterion, that detects or prevents degradation of a functional structure, or component, in order to sustain or extend its useful life.

3.2.20

Safe state

A defined state of the crane which is free of hazards.

3.2.21

Safety function

Function of machine whose failure can result in an immediate increase of the risk. [Source: ISO 12100:201]

3.2.22

Safety states

Set of safety states which are related to a motion device system. [Source: ISO 12100:201]

3.2.23

Software

The ISO/IEC 26514 defines software as a program or a set of programs used to run a computer. According to this, software in the context of hoists and cranes is the program or set of programs needed to execute the functional and safety related functions of a crane. Each program should have a name and version, so it can be identified.

3.2.24

User level

Current assigned user role.

3.2.25

User roles

User roles consist of specific permissions to access different features. Users can be assigned to roles.

CPU Central Processing Unit

DOF Degrees of freedom

ERP Enterprise Resource Planning

FEM European Materials Handling Federation

HMI Human Machine Interface

HTTP Hypertext Transfer Protocol

MES Manufacturing Execution System

OPC Open Platform Communications

OPC UA OPC Unified Architecture

OPC UA DI OPC Unified Architecture for Devices (DI) OPC UA Specification: Part 100 – Devices

PLC Programmable logic controller

PMS Preventive Maintenance System

TCP Tool center point

TCP/IP Transmission Control Protocol/Internet Protocol

TCS Tool Coordinate System

UPS Uninterruptible Power Supply

URI Uniform Resource Identifier

URL Uniform resource locator

VDMA Mechanical Engineering Industry Association

Node definitions are specified using tables (see Table 2).

Attributes are defined by providing the Attribute name and a value, or a description of the value.

References are defined by providing the ReferenceType name, the BrowseName of the TargetNode and its NodeClass.

  • If the TargetNode is a component of the Node being defined in the table the Attributes of the composed Node are defined in the same row of the table.
  • The DataType is only specified for Variables; “[<number>]” indicates a single-dimensional array, for multi-dimensional arrays the expression is repeated for each dimension (e.g. [2][3] for a two-dimensional array). For all arrays the ArrayDimensions is set as identified by <number> values. If no <number> is set, the corresponding dimension is set to 0, indicating an unknown size. If no number is provided at all the ArrayDimensions can be omitted. If no brackets are provided, it identifies a scalar DataType and the ValueRank is set to the corresponding value (see OPC 10000-3). In addition, ArrayDimensions is set to null or is omitted. If it can be Any or ScalarOrOneDimension, the value is put into “{<value>}”, so either “{Any}” or “{ScalarOrOneDimension}” and the ValueRank is set to the corresponding value (see OPC 10000-3) and the ArrayDimensions is set to null or is omitted. Examples are given in Table 1.

Table 1 – Examples of DataTypes

Notation

DataType

ValueRank

ArrayDimensions

Description

0:Int32

0:Int32

-1

omitted or null

A scalar Int32.

0:Int32[]

0:Int32

1

omitted or {0}

Single-dimensional array of Int32 with an unknown size.

0:Int32[][]

0:Int32

2

omitted or {0,0}

Two-dimensional array of Int32 with unknown sizes for both dimensions.

0:Int32[3][]

0:Int32

2

{3,0}

Two-dimensional array of Int32 with a size of 3 for the first dimension and an unknown size for the second dimension.

0:Int32[5][3]

0:Int32

2

{5,3}

Two-dimensional array of Int32 with a size of 5 for the first dimension and a size of 3 for the second dimension.

0:Int32{Any}

0:Int32

-2

omitted or null

An Int32 where it is unknown if it is scalar or array with any number of dimensions.

0:Int32{ScalarOrOneDimension}

0:Int32

-3

omitted or null

An Int32 where it is either a single-dimensional array or a scalar.

If the NodeId of a DataType is provided, the symbolic name of the Node representing the DataType shall be used.

Note that if a symbolic name of a different namespace is used, it is prefixed by the NamespaceIndex (see 3.4.2.2).

Nodes of all other NodeClasses cannot be defined in the same table; therefore only the used ReferenceType, their NodeClass and their BrowseName are specified. A reference to another part of this document points to their definition. Table 2 illustrates the table. If no components are provided, the DataType, TypeDefinition and ModellingRule columns may be omitted and only a Comment column is introduced to point to the Node definition.

Each Type Node or well-known Instance Node defined shall have one or more ConformanceUnits defined in 10.1 that require the Node to be in the AddressSpace.

The relations between Nodes and ConformanceUnits are defined at the end of the tables defining Nodes, one row per ConformanceUnit. The ConformanceUnits are reflected in the Category element for the Node definition in the UANodeSet (see OPC 10000-6).

The list of ConformanceUnits in the UANodeSet allows Servers to optimize resource consumption by using a list of supported ConformanceUnits to select a subset of the Nodes in an Information Model.

When a Node is selected in this way, all dependencies implied by the References are also selected.

Dependencies exist if the Node is the source of HasTypeDefinition, HasInterface, HasAddIn or any HierarchicalReference. Dependencies also exist if the Node is the target of a HasSubtype Reference. For Variables and VariableTypes, the value of the DataType Attribute is a dependency. For DataType Nodes, any DataTypes referenced in the DataTypeDefinition Attribute are also dependencies.

For additional details see OPC 10000-5.

Table 2 – Type Definition Table

Attribute

Value

Attribute name

Attribute value. If it is an optional Attribute that is not set “—” will be used.

References

NodeClass

BrowseName

DataType

TypeDefinition

Other

ReferenceType name

NodeClass of the target Node.

BrowseName of the target Node.

DataType of the referenced Node, only applicable for Variables.

TypeDefinition of the referenced Node, only applicable for Variables and Objects.

Additional characteristics of the TargetNode such as the ModellingRule or AccessLevel.

NOTE Notes referencing footnotes of the table content.

Conformance Units

Name of ConformanceUnit, one row per ConformanceUnit

Components of Nodes can be complex that is containing components by themselves. The TypeDefinition, NodeClass and DataType can be derived from the type definitions, and the symbolic name can be created as defined in 3.4.3.1. Therefore, those containing components are not explicitly specified; they are implicitly specified by the type definitions.

The Other column defines additional characteristics of the Node. Examples of characteristics that can appear in this column are show in Table 3.

Table 3 – Examples of Other Characteristics

Name

Short Name

Description

0:Mandatory

M

The Node has the Mandatory ModellingRule.

0:Optional

O

The Node has the Optional ModellingRule.

0:MandatoryPlaceholder

MP

The Node has the MandatoryPlaceholder ModellingRule.

0:OptionalPlaceholder

OP

The Node has the OptionalPlaceholder ModellingRule.

ReadOnly

RO

The Node AccessLevel has the CurrentRead bit set but not the CurrentWrite bit.

ReadWrite

RW

The Node AccessLevel has the CurrentRead and CurrentWrite bits set.

WriteOnly

WO

The Node AccessLevel has the CurrentWrite bit set but not the CurrentRead bit.

If multiple characteristics are defined they are separated by commas. The name or the short name may be used.

To provide information about additional References, the format as shown in Table 4 is used.

The components of the ObjectType have additional references which are defined in Table 4.

Table 4 – <some> Additional References

SourceBrowsePath

Reference Type

Is Forward

TargetBrowsePath

SourceBrowsePath is always relative to the TypeDefinition. Multiple elements are defined as separate rows of a nested table.

ReferenceType name

True = forward Reference

TargetBrowsePath points to another Node, which can be a well-known instance or a TypeDefinition. You can use BrowsePaths here as well, which is either relative to the TypeDefinition or absolute.

If absolute, the first entry needs to refer to a type or well-known instance, uniquely identified within a namespace by the BrowseName.

References can be to any other Node.

To provide information about sub-components, the format as shown in Table 5 is used.

Table 5 – <some>Type Additional Subcomponents

BrowsePath

Reference

NodeClass

BrowseName

DataType

TypeDefinition

Others

BrowsePath is always relative to the TypeDefinition. Multiple elements are defined as separate rows of a nested table

NOTE Same as for Table 2

The type definition table provides columns to specify the values for required Node Attributes for InstanceDeclarations. To provide information about additional Attributes, the format as shown in Table 6 is used.

Table 6 – <some>Type Attribute values for child nodes

BrowsePath

<Attribute name> Attribute

BrowsePath is always relative to the TypeDefinition. Multiple elements are defined as separate rows of a nested table

The values of attributes are converted to text by adapting the reversible JSON encoding rules defined in OPC 10000-6.

If the JSON encoding of a value is a JSON string or a JSON number then that value is entered in the value field. Double quotes are not included.

If the DataType includes a NamespaceIndex (QualifiedNames, NodeIds or ExpandedNodeIds) then the notation used for BrowseNames is used.

If the value is an Enumeration the name of the enumeration value is entered.

If the value is a Structure then a sequence of name and value pairs is entered. Each pair is followed by a newline. The name is followed by a colon. The names are the names of the fields in the DataTypeDefinition.

If the value is an array of non-structures then a sequence of values is entered where each value is followed by a newline.

If the value is an array of Structures or a Structure with fields that are arrays or with nested Structures then the complete JSON array or JSON object is entered. Double quotes are not included.

There can be multiple columns to define more than one Attribute.

The NodeIds of all Nodes described in this standard are only symbolic names. Annex A defines the actual NodeIds.

The symbolic name of each Node defined in this document is its BrowseName, or, when it is part of another Node, the BrowseName of the other Node, a “.”, and the BrowseName of itself. In this case “part of” means that the whole has a HasProperty or HasComponent Reference to its part. Since all Nodes not being part of another Node have a unique name in this document, the symbolic name is unique.

The NamespaceUri for all NodeIds defined in this document is defined in Annex A. The NamespaceIndex for this NamespaceUri is vendor-specific and depends on the position of the NamespaceUri in the server namespace table.

Note that this document not only defines concrete Nodes, but also requires that some Nodes shall be generated, for example one for each Session running on the Server. The NodeIds of those Nodes are Server-specific, including the namespace. But the NamespaceIndex of those Nodes cannot be the NamespaceIndex used for the Nodes defined in this document, because they are not defined by this document but generated by the Server.

The text part of the BrowseNames for all Nodes defined in this document is specified in the tables defining the Nodes. The NamespaceUri for all BrowseNames defined in this document is defined in 11.2.

For InstanceDeclarations of NodeClass Object and Variable that are placeholders (OptionalPlaceholder and MandatoryPlaceholder ModellingRule), the BrowseName and the DisplayName are enclosed in angle brackets (<>) as recommended in OPC 10000-3. If the BrowseName is not defined by this document, a namespace index prefix is added to the BrowseName (e.g., prefix '0' leading to ‘0:EngineeringUnits’ or prefix '2' leading to ‘2:DeviceRevision’). This is typically necessary if a Property of another specification is overwritten or used in the OPC UA types defined in this document. Table 39 provides a list of namespaces and their indexes as used in this document.

The Attributes of Nodes, their DataTypes and descriptions are defined in OPC 10000-3. Attributes not marked as optional are mandatory and shall be provided by a Server. The following tables define if the Attribute value is defined by this specification or if it is server-specific.

For all Nodes specified in this specification, the Attributes named in Table 7 shall be set as specified in the table.

Table 7 – Common Node Attributes

Attribute

Value

DisplayName

The DisplayName is a LocalizedText. Each server shall provide the DisplayName identical to the BrowseName of the Node for the LocaleId “en”. Whether the server provides translated names for other LocaleIds is server-specific.

Description

Optionally a server-specific description is provided.

NodeClass

Shall reflect the NodeClass of the Node.

NodeId

The NodeId is described by BrowseNames as defined in 3.4.2.1.

WriteMask

Optionally the WriteMask Attribute can be provided. If the WriteMask Attribute is provided, it shall set all non-server-specific Attributes to not writable. For example, the Description Attribute may be set to writable since a Server may provide a server-specific description for the Node. The NodeId shall not be writable, because it is defined for each Node in this specification.

UserWriteMask

Optionally the UserWriteMask Attribute can be provided. The same rules as for the WriteMask Attribute apply.

RolePermissions

Optionally server-specific role permissions can be provided.

UserRolePermissions

Optionally the role permissions of the current Session can be provided. The value is server-specific and depend on the RolePermissions Attribute (if provided) and the current Session.

AccessRestrictions

Optionally server-specific access restrictions can be provided.

For all Objects specified in this specification, the Attributes named in Table 8 shall be set as specified in the table. The definitions for the Attributes can be found in OPC 10000-3.

Table 8 – Common Object Attributes

Attribute

Value

EventNotifier

Whether the Node can be used to subscribe to Events or not is server-specific.

For all Variables specified in this specification, the Attributes named in Table 9 shall be set as specified in the table. The definitions for the Attributes can be found in OPC 10000-3.

Table 9 – Common Variable Attributes

Attribute

Value

MinimumSamplingInterval

Optionally, a server-specific minimum sampling interval is provided.

AccessLevel

The access level for Variables used for type definitions is server-specific, for all other Variables defined in this specification, the access level shall allow reading; other settings are server-specific.

UserAccessLevel

The value for the UserAccessLevel Attribute is server-specific. It is assumed that all Variables can be accessed by at least one user.

Value

For Variables used as InstanceDeclarations, the value is server-specific; otherwise it shall represent the value described in the text.

ArrayDimensions

If the ValueRank does not identify an array of a specific dimension (i.e. ValueRank <= 0) the ArrayDimensions can either be set to null or the Attribute is missing. This behaviour is server-specific.

If the ValueRank specifies an array of a specific dimension (i.e. ValueRank > 0) then the ArrayDimensions Attribute shall be specified in the table defining the Variable.

Historizing

The value for the Historizing Attribute is server-specific.

AccessLevelEx

If the AccessLevelEx Attribute is provided, it shall have the bits 8, 9, and 10 set to 0, meaning that read and write operations on an individual Variable are atomic, and arrays can be partly written.

For all VariableTypes specified in this specification, the Attributes named in Table 10 shall be set as specified in the table. The definitions for the Attributes can be found in OPC 10000-3.

Table 10 – Common VariableType Attributes

Attributes

Value

Value

Optionally a server-specific default value can be provided.

ArrayDimensions

If the ValueRank does not identify an array of a specific dimension (i.e. ValueRank <= 0) the ArrayDimensions can either be set to null or the Attribute is missing. This behaviour is server-specific.

If the ValueRank specifies an array of a specific dimension (i.e. ValueRank > 0) then the ArrayDimensions Attribute shall be specified in the table defining the VariableType.

For all Methods specified in this specification, the Attributes named in Table 11 shall be set as specified in the table. The definitions for the Attributes can be found in OPC 10000-3.

Table 11 – Common Method Attributes

Attributes

Value

Executable

All Methods defined in this specification shall be executable (Executable Attribute set to “True”), unless it is defined differently in the Method definition.

UserExecutable

The value of the UserExecutable Attribute is server-specific. It is assumed that all Methods can be executed by at least one user.